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Ethanol Plant CCS: Sequestration Sensors

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By Katie Schroeder

October 15, 2022

Business Operations 

With CCS expanding rapidly, there is an accompanying need for technology to monitor the CO2 underground. A North Dakota ethanol producer, environmental researcher and a geophysicist explain how it's done.

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The U.S. Energy Information Administration reduced its forecasts for both 2022 and 2023 fuel ethanol production in its latest Short-Term Energy Outlook, released Oct. 12. The forecast for 2023 fuel ethanol blending was also lowered.

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European ethanol producer CropEnergies AG on Oct. 12 reported that the company achieved record revenues of EUR 450 million during the fiscal second quarter of 2022, the three-month period ended Aug. 31.

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U.S. fuel ethanol production expanded by nearly 5 percent the week ending Oct. 7, according to date released by the U.S. Energy Information Administration on Oct. 13. Ethanol stocks were up by nearly 1 percent.

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Gevo. Inc on Oct. 10 announced that the copmany's South Dakota-based Net-Zero 1 project is on schedule following its recent groundbreaking. In addition, the company's RNG project in Iowa continues to ramp up production.

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The U.S. EPA in September approved an efficient producer pathway for Green Plains Inc.'s 116 MMgy ethanol plant located in Central City, Nebraska. The approval allows the facility to generate RINs for non-grandfathered volumes of ethanol.

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Aemetis Inc. has closed $25 million of long-term financing with Greater Commercial Lending to build dairy biogas digesters and a biogas pipeline for the Aemetis Biogas Central Dairy Digester Project located in Stanislaus County, California.

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U.S. fuel ethanol production increased 4 percent the week ending Sept. 30, according to data released by the U.S. Energy Information Administration on Oct. 5. Ethanol stocks were down more than 4 percent, falling to the lowest level since 2021.

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To meet the increased demand from biopharma customers, Greenfield Global is tripling its production capacity for ethanol blends with water-for-injection (WFI) at its Brookfield, Connecticut plant from a 2,000 gallons to nearly 6,000 gallons.

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UNICA, the Brazilian sugarcane industry association, has announced that sugarcane processing by mills in the country's south-central region was up during the first half of September. Ethanol production was also up, but ethanol sales were down.

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Carbon America on Oct. 4 announced an agreement with Bridgeport Ethanol LLC to develop a carbon capture and storage (CCS) project at the company's 53 MMgy ethanol plant in Nebraska. The project is currently expected to be operational in 2024.

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U.S. ethanol and biodiesel capacity were down slightly in July. Renewable diesel capacity, however, continued to expand and is poised to surpass operatable biodiesel capacity, according to data released by the U.S. EIA.

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Worldwide renewable energy employment reached 12.7 million last year, according to a report released by the International Renewable Energy Agency. Liquid biofuels, solid biomass and biogas accounted for a combined 3.44 million of those jobs.

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The USDA recently released its Grain Crushings and Co-Products Production report for September, reporting that corn use for fuel ethanol production in July was down 1 percent when compared to July 2021, but up slightly when compared to June.

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Reuters on Sept. 23 retracted an article originally published on Sept. 8 that made highly misleading claims about the greenhouse gas (GHG) impacts of U.S. ethanol plants. Reuters said the article featured a "flawed interpretation of data."

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UNICA, the Brazilian sugarcane industry association, has released updated data showing that ethanol production by mills in the country's south-central region was down slightly in late August. Ethanol sales for the full month, however, were up.

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U.S. fuel ethanol production declined by more than 6 percent the week ending Sept. 16, falling to the lowest level since February 2021, according to data released by the U.S. EIA on Aug. 21. Ethanol stocks fell by nearly 2 percent.

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Ethanol Producer Magazine's Katie Schroeder previews the features in the October issue, which include corn fiber ethanol measurement, CARB's latest LCFS scoping plan, how plants are managing supply chain issues and maintaining corn quality assurance.

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A report filed with the USDA Foreign Agricultural Service's Global Agricultural Information Network indicates that China's ethanol blend rate is expected to reach only 1.8 percent this year as support wanes for previously announced biofuel policies.

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Supply chain constraints are improving, but ethanol producers are still dealing with the higher costs and tighter availability of almost all production inputs, parts and equipment.

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CropEnergies AG is considering reducing production at its ethanol plants in response to rising production costs. The company is also branching out with recent acquisitions of renewable energy and biobased chemical companies.

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Measuring Up Corn Fiber Ethanol

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By Katie Schroeder

September 17, 2022

Ethanol made from corn fiber has a low carbon intensity and the potential to generate D3 RINs, but navigating the regulatory landscape to capture its fullest value can be complex.

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When lab personnel aren't ushering in new innovations, testing ethanol fermentations and producing real-time production data for their colleagues, they're making sure what's arriving at the gate is fit for today's production needs.

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IFF is a yeast and enzyme provider that offers ethanol producers customized recommendations based on their plant's needs. The company is embracing new product development opportunities while delivering yeasts today that maximize production.

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The U.S. EPA on Sept. 15 released updated renewable identification number (RIN) data, reporting that nearly 1.81 billion RINs were generated under the RFS in August, up from 1.72 billion generated during the same month of last year.

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The U.S. EPA has announced it will hold a virtual public workshop on Sept. 29 that focuses on the new biointermediates provisions of the Renewable Fuel Standard program. Attendees must preregister by Sept. 27.

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President Joe Biden on Sept. 15 announced a tentative agreement has been reached between rail companies and labor unions that is expected to avert a rail strike that would have caused massive disruption in the U.S.

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U.S. fuel ethanol production fell by nearly 3 percent the week ending Sept. 9, according to data released by the U.S. Energy Information Administration on Sept. 14. Stocks of fuel ethanol fell by more than 1 percent.

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Gevo Inc. has announced that its Northwest Iowa renewable natural gas project, Gevo NW Iowa RNG LLC, was granted registration approval by the U.S. EPA, allowing Gevo RNG to participate in the Renewable Fuel Standard program.

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The White House hosted an event Sept. 13 to celebrate the Inflation Reduction Act, which was signed by President Biden on Aug. 16. Biden also issued an executive order on the implementation of the energy and infrastructure provisions of the IRA.

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